China 2020 new design Durable Palletized Racking Rolling Forming Machine browning gear rack

Applicable Industries: Building Material Shops, Farms, Construction works
Showroom Location: None
Condition: New
Type: Tile Forming Machine
Tile Type: Colored Glaze Steel
Use: Other
Production Capacity: Other
Voltage: 380V 50Hz 3phases
Dimension(L*W*H): 5000mm*1000mm*1300mm
Weight: 5T
Warranty: 1 Year
Key Selling Points: Long Service Life
Rolling thinckness: 0.3-1mm
Feeding width: 1220mm
Machinery Test Report: Provided
Video outgoing-inspection: Provided
Marketing Type: New Product 2571
Warranty of core components: 1.5 years
Core Components: Pressure vessel, Motor, Bearing, Gear, Pump, Gearbox, Engine, PLC
After Warranty Service: Video technical support, No service, Online support, Spare parts, Field maintenance and repair service
Local Service Location: None
After-sales Service Provided: Online support, Free spare parts, Field installation, commissioning and training, Field maintenance and repair service, Video technical support
Certification: CE/ISO9001
Packaging Details: NAKED
Port: ZheJiang


Main Parameters

Item
Name
Description
1
Decoiler
Capacity:5 tons
2
Material
Steel Coil
3
Thickness
0.5-2.5mm
4
Transmission
Chain/Gear/Gearbox
5
Speed
10-15m/min
6
Roller
Steel with quenched treatment,chromed on the surface
7
Shaft
steel with tempering treatment
8
Cutting type
Hydraulic cutting
9
Cutting material
Cr12 with quenched treatment Hardness58°-62°
10
Welding
Automatic spot welding
11
Control system
PLC
12
Electric brand
Delta,Siemens,Schneider
13
Voltage
380V,50HZ,3PH(or as customers’ request)

Sr. No.
Component
Quantity
01
Decoiler 3 Ton
1 Set
02
Pitch Roll,Leveler and Feeder
1 Set
03
Roll Forming Main Machine
1 Set
04
Hydraulic Auto Punching Holes
1 Set
05
Hydraulic Auto Cutting
1 Set
06
Hydraulic Power Bank
1 Set
07
Elc. Control Panel (PLC Base)
1 Set

Main Features1.The roll forming machine can rollform metal roofing sheet. After roll formed by this roll forming machine, the surface will be very smooth and beautiful without any scratch on surface.2.Rollforming process:uncoiler, straightening,rollforming, cut to length,Runout table.3.Fully Automatic Control System with PLC.4.Easy operation: Key in the length and quantity on the control panel.5.One year warranty.6.we also can do a custom roll forming machine, We can design the machine according to your specification and profile drawing.7.One roll forming machine can produce 1 or 2 profiles.

Sr. No
Optional Component
Quantity
01
Hydraulic Coil Decoiler
1Set
02
Coil Car
1Set
03
Auto Stacker 20 Ft. Length
1Set
04
Electrical Coil Decoiler
1Set
05
Telescopic Type Machine Guard
1Set

HangZhou Kefa Roll Forming Machine Co., Ltd. is a manufacturer specializing in custom cold roll forming equipment and automatic production lines. We can manufacture hundred types roll forming machines,like Door frame machine,K type long span arching roof machine,automobile profile machine,Container house series machine,Steel silo series machine, Agricultural machinery sweet potato harvest plought cassava machine digger radish harvested mini potato harvester for small farm Chicken cage series machine,Fence series machine,shelf series machine,highway guardrail series machine,coil leveling machine and all kinds of construction profiles. Engineers and technicians are rich in experience of designing,developing and manufacturing of machines to provide customers with customized designs. We pay close attention to new trend of technologies.Our products are sold to many countries and regions around the world, and we have established long-term cooperative relationships with customers.

1. Quality ControlA. Every parts of machine is examed carefully without any omit.B. Welcome to our factory to check machine
2. Installation & TrainingA. We supply video to teach buyer how to install and operate machineB. Welcome customers come to our factory, we are glad to teach you face to face.C. Our technicians could come to customers’ factory to install machine
3. After-sale serviceA. One year warranty for parts and shipment of parts is free.B. 24hours*365 days technical support online.

Our machines are working throughout our country and overseas.Few of our reputed clients have in fact given us their repeat orders for their production expansion.

Established in 2008 year,Kefa is a professional manufacturer specializing in the developing and manufacturing of cold roll forming machine,Silo Making Machine,Curve Profile Roll Forming Machine. 1.Construction Roll Form Machine:Roof And Wall Panel,Floor & Roof Deck,Purlines,Elevators,Metal Building Beam,Metal Framework,Drywall Stud and Track,False Ceilings,Door & Window Frame,Door Skin,Shutter Door,C/Z/U/L Shaped Steel,Roof Flashings Roll,Arch Roof Panel,Container House2.Automotive Roll Form Machine:Carriage Panel,Bicycle/Motorbycle Wheel Rim,Tanker/Trailer Fender,Body Sides.3.Agricultural Roll Form Machine:Steel Silos,Greenhouse Pipe/Channels,Conveyor Cover,Layer Cage Frame,Vineyard Post,Corrugated Sheet Curver,4.Industry Roll Form Machine:Fence,Leveling/Slit & Cut to Length Line, M25 Double Pulley Block Swivel Double Wheel Pulley Rigging Lifting Rope Pulley sheet rolling bending,Cone rolling bending,Lock hoop,Pipe CZPT Curve,Expansion Joint,Hand rail,Guard rail,pipe milling5.Energy & Electricals Solar Panels,Conduits,Light Fixtures,Pylons,Cable Trays,Cabinets,Box.6.Logistics Roll Form MachineMetal Containers,Upright,Shelving,Mezzanine Floors,Walkways,Scaffolding,Cold Rooms,Pallet Rack,KEFA has been engaged in the metal roll forming industry for many years and devoted to developing some steel structure machines with a professional technology and reasonable price. In particular, we can provide professional service, high quality, through design and installation. At KEFA, our experience is our advantage.

FAQ1.How to maintain the machine?Answer: add mechanical lubrication equipment to chain, bearing and cutting slide every month. Add mechanical lubrication to the case every half a year. 2. Do you sell only standard machines?A: No, most of our machines are built according to customers specifications, using top brand name components.3.How many workers to operate the machine?A:Only 1-2 workers.4. How to visit your company?a.Fly to ZheJiang airport: By high speed train From ZheJiang Nan Station to HangZhou West Station(1 hour), then we can pick you up .b.Fly to ZheJiang Airport: By high speed train From ZheJiang Xihu (West Lake) Dis.ao to HangZhou West station(4.5 hours), then we can pick you up.5. What can you do if the machine broken?Our machine’s warranty period is 12months,if the broken parts can’t be repaired,we can send the new parts to replace the broken parts for free,but you need pay the express cost yourself.if over warranty period,we can for to solve the problems via negotiation,and we supply the technical support for the whole life of the equipment.6.How can I trust you that machines pasted testing running before shipping?A: 1) We record the testing video for your reference. Or, 2) Please visit company and test machine if convenient.

gear

Benefits and Uses of Miter Gears

If you’ve ever looked into the differences between miter gears, you’re probably wondering how to choose between a Straight toothed and Hypoid one. Before you decide, however, make sure you know about backlash and what it means. Backlash is the difference between the addendum and dedendum, and it prevents jamming of the gears, protects the mating gear surfaces, and allows for thermal expansion during operation.

Spiral bevel gears

Spiral bevel gears are designed to increase efficiency and reduce cost. The spiral shape creates a profile in which the teeth are cut with a slight curve along their length, making them an excellent choice for heavy-duty applications. Spiral bevel gears are also hypoid gears, with no offsets. Their smaller size means that they are more compact than other types of right-angle gears, and they are much quieter than other types of gear.
Spiral bevel gears feature helical teeth arranged in a 90-degree angle. The design features a slight curve to the teeth, which reduces backlash while increasing flexibility. Because they have no offsets, they won’t slip during operation. Spiral bevel gears also have less backlash, making them an excellent choice for high-speed applications. They are also carefully spaced to distribute lubricant over a larger area. They are also very accurate and have a locknut design that prevents them from moving out of alignment.
In addition to the geometric design of bevel gears, CZPT can produce 3D models of spiral bevel gears. This software has gained widespread attention from many companies around the world. In fact, CZPT, a major manufacturer of 5-axis milling machines, recently machined a prototype using a spiral bevel gear model. These results prove that spiral bevel gears can be used in a variety of applications, ranging from precision machining to industrial automation.
Spiral bevel gears are also commonly known as hypoid gears. Hypoid gears differ from spiral bevel gears in that their pitch surface is not at the center of the meshing gear. The benefit of this gear design is that it can handle large loads while maintaining its unique features. They also produce less heat than their bevel counterparts, which can affect the efficiency of nearby components.

Straight toothed miter gears

Miter gears are bevel gears that have a pitch angle of 90 degrees. Their gear ratio is 1:1. Miter gears come in straight and spiral tooth varieties and are available in both commercial and high precision grades. They are a versatile tool for any mechanical application. Below are some benefits and uses of miter gears. A simple explanation of the basic principle of this gear type is given. Read on for more details.
When selecting a miter gear, it is important to choose the right material. Hard faced, high carbon steel is appropriate for applications requiring high load, while nylon and injection molding resins are suitable for lower loads. If a particular gear becomes damaged, it’s advisable to replace the entire set, as they are closely linked in shape. The same goes for spiral-cut miter gears. These geared products should be replaced together for proper operation.
Straight bevel gears are the easiest to manufacture. The earliest method was using an indexing head on a planer. Modern manufacturing methods, such as the Revacycle and Coniflex systems, made the process more efficient. CZPT utilizes these newer manufacturing methods and patented them. However, the traditional straight bevel is still the most common and widely used type. It is the simplest to manufacture and is the cheapest type.
SDP/Si is a popular supplier of high-precision gears. The company produces custom miter gears, as well as standard bevel gears. They also offer black oxide and ground bore and tooth surfaces. These gears can be used for many industrial and mechanical applications. They are available in moderate quantities from stock and in partial sizes upon request. There are also different sizes available for specialized applications.
gear

Hypoid bevel gears

The advantages of using Hypoid bevel and helical gears are obvious. Their high speed, low noise, and long life make them ideal for use in motor vehicles. This type of gear is also becoming increasingly popular in the power transmission and motion control industries. Compared to standard bevel and helical gears, they have a higher capacity for torque and can handle high loads with less noise.
Geometrical dimensioning of bevel/hypoid bevel gears is essential to meet ANSI/AGMA/ISO standards. This article examines a few ways to dimension hypoid bevel and helical gears. First, it discusses the limitations of the common datum surface when dimensioning bevel/helical gear pairs. A straight line can’t be parallel to the flanks of both the gear and the pinion, which is necessary to determine “normal backlash.”
Second, hypoid and helical gears have the same angular pitch, which makes the manufacturing process easier. Hypoid bevel gears are usually made of two gears with equal angular pitches. Then, they are assembled to match one another. This reduces noise and vibration, and increases power density. It is recommended to follow the standard and avoid using gears that have mismatched angular pitches.
Third, hypoid and helical gears differ in the shape of the teeth. They are different from standard gears because the teeth are more elongated. They are similar in appearance to spiral bevel gears and worm gears, but differ in geometry. While helical gears are symmetrical, hypoid bevel gears are non-conical. As a result, they can produce higher gear ratios and torque.

Crown bevel gears

The geometrical design of bevel gears is extremely complex. The relative contact position and flank form deviations affect both the paired gear geometry and the tooth bearing. In addition, paired gears are also subject to process-linked deviations that affect the tooth bearing and backlash. These characteristics require the use of narrow tolerance fields to avoid quality issues and production costs. The relative position of a miter gear depends on the operating parameters, such as the load and speed.
When selecting a crown bevel gear for a miter-gear system, it is important to choose one with the right tooth shape. The teeth of a crown-bevel gear can differ greatly in shape. The radial pitch and diametral pitch cone angles are the most common. The tooth cone angle, or “zerol” angle, is the other important parameter. Crown bevel gears have a wide range of tooth pitches, from flat to spiral.
Crown bevel gears for miter gear are made of high-quality materials. In addition to metal, they can be made of plastic or pre-hardened alloys. The latter are preferred as the material is less expensive and more flexible than steel. Furthermore, crown bevel gears for miter gears are extremely durable, and can withstand extreme conditions. They are often used to replace existing gears that are damaged or worn.
When selecting a crown bevel gear for a miter gear, it is important to know how they relate to each other. This is because the crown bevel gears have a 1:1 speed ratio with a pinion. The same is true for miter gears. When comparing crown bevel gears for miter gears, be sure to understand the radii of the pinion and the ring on the pinion.
gear

Shaft angle requirements for miter gears

Miter gears are used to transmit motion between intersecting shafts at a right angle. Their tooth profile is shaped like the mitre hat worn by a Catholic bishop. Their pitch and number of teeth are also identical. Shaft angle requirements vary depending on the type of application. If the application is for power transmission, miter gears are often used in a differential arrangement. If you’re installing miter gears for power transmission, you should know the mounting angle requirements.
Shaft angle requirements for miter gears vary by design. The most common arrangement is perpendicular, but the axes can be angled to almost any angle. Miter gears are also known for their high precision and high strength. Their helix angles are less than ten degrees. Because the shaft angle requirements for miter gears vary, you should know which type of shaft angle you require before ordering.
To determine the right pitch cone angle, first determine the shaft of the gear you’re designing. This angle is called the pitch cone angle. The angle should be at least 90 degrees for the gear and the pinion. The shaft bearings must also be capable of bearing significant forces. Miter gears must be supported by bearings that can withstand significant forces. Shaft angle requirements for miter gears vary from application to application.
For industrial use, miter gears are usually made of plain carbon steel or alloy steel. Some materials are more durable than others and can withstand higher speeds. For commercial use, noise limitations may be important. The gears may be exposed to harsh environments or heavy machine loads. Some types of gears function with teeth missing. But be sure to know the shaft angle requirements for miter gears before you order one.

China 2020 new design Durable Palletized Racking Rolling Forming Machine   browning gear rackChina 2020 new design Durable Palletized Racking Rolling Forming Machine   browning gear rack
editor by Cx2023-07-13

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