We – EPG Team the most significant worm gearbox, couplings and gears manufacturing facility in China with 5 distinct branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
|Max. Paper Size||mm||1200*780||1300*960||1500X1100|
|Min. Paper Dimensions||mm||350*350||400*four hundred||500X400|
|Max. Die-cutting Measurement||mm||1180*760||1280*940||1480X1080|
|Max. Wor ept Strain||T||300||300||300|
|Max. Paper Thickness||mm||1-seven||1-seven||one-seven|
|Whole Electrical power||KW||15||15||19|
- Characteristics of the machine:
- The Bobst variety minimize framework helps make the cutting system movement like a scissor, it will recognize a entire and simpler cut.
- Principal worm equipment utilizes alloy copper materials, after the experienced operator’s guide scraping treatment and rigorous standard testing, it can guarantees the driving elements 10 years life.
- The principal chains adopt imported British Renold model, the variances of ten chains are less than .2mm.
- The link in between equipment box and driving shaft adopts sleeve and pin construction ensuring a robust link.
The machine adopts frequency controller to attain stepless speed acceleration which can get to to 4500 moments per hour. For the duration of actual generation, it can typically run at 3600 to 4000 instances for every hour in accordance to the high quality of the board. If the high quality of the paper is great, a very good operator even can operate the machine at 4200 instances for every hrs without sensation way too challenging.
As it is revealed in the photo of the machine, the machine adopts rear element paper feeding method which keeps the operator absent from the die-slicing part. The mounting and adjustment of the die plate is also accomplished outdoors of the die-cutting component with sensors and detectors at die-slicing portion to make sure that the machine can not be began when the die-chopping plate is at adjustment position.
Apart from the sensors at die-chopping part, there are sensor or strategy switches at window part to make the entire machine at checking standing to ensure its safety.
- Procedure convenience:
There is Gentleman-machine interface mounted in the control panel which will exhibits the protection status of the machine as effectively as malfunctions to aid the operator. Camera is also put in in front of the operator for him/her to keep an eye on the operation status at the delivery portion.
- Principal Structures and Important Content Employed
- 4 Main Huge Parts:
They are referring to: bottom station, moving platform, higher platform and device wall. The bottom station is created of gray cast iron -HT 200 the shifting platform is ductile iron – QT forty two-ten and the machine wall is high quality A3 metal.
- Main Drive:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear kinds a relocating established to make certain secure pressure out set of not much less than 300 tons.
The substance for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-chopping and Creasing Element:
The push is transferred via crank rod to pendulum which will carry the transferring system to move up and down to reach die-cut and creasing objective.
The pendulum is manufactured of higher top quality ductile iron. The pendulum axis is done by induction harden with area hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 sort automated die-chopping and creasing equipment. In contrast with computerized die-slicing and creasing equipment which is employed for cardboard die-cutting, this kind of semi-automated die-cutting and creasing machine is mostly utilised for corrugated board which demands significantly less force for die-reducing, in this circumstance fairly some producers have produced smaller sized width on the pendulum and more compact diameter on the pendulum shaft. We maintain wider pendulum and bigger diameter on its shaft to make our equipment last for a lengthier existence.
The die-reducing plate utilizes 7 mm seventy five Crl plate which has far more hardness and life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning system to ensure the boarding conveying accurate and secure.
The equipment uses gripper bar sort with 12A extended joints chain which is considerably less in excess weight and considerably less shock to the intermittent device under the precondition to ensure the energy of the chain. The brand of the chain is Renold U.K with higher exact and good quality. .
The Gripper bar adopts aviation aluminum with three bridge kind- mild in weight and large in energy.
- Electrical Element
The electrical elements are designed and assembled according to the European CE common and uses globe vast acknowledged brand name goods.
- Set up of Die
The die mounting and dismounting adopts side withdrawing methods which time preserving and straightforward for operation.
There are two ways for the fixation of the die-either by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is straightforward, practical and reputable.
- Specific Figures of Our Equipment:
- Clever And Unique Front Lay Style:
In comparison with the card board sheet, the corrugated board has far more strength. If the corrugated board abnormally reaches to the front lay, it will injury the front lay and the gripper bar when the front lay reaches to its maximum position.
Generally the producers will put in sensors on this part to stop the device when the paper is fed abnormally to the front lay. Nevertheless, when the device is managing at the high speed, the inertia will carry the machine to operate for a although to make the entrance lay to its optimum stage and then also hurt the entrance lay and the gripper bar.
Our special design is that when the irregular board feeding transpires and becoming detected, the entrance lay can by no means reaches to its optimum position which helps make cost-free from entrance lay and gripper bar damages because of irregular paper feeding.
As it is our unique layout, so there is no photograph to be proven right here.
- Optional Shipping and delivery Platform:
In accordance to the requirement of the shopper we can do the supply platform possibly sq. kind or E sort (as demonstrated in the image) . If the shopper has adequate pallets, he can pick square kind. If the client does have enough pallet, he can decide on, E kind platform for which will also offer 4 shipping trolleys.
- Pneumatic Pre–loading and Lifting Step Device:
The pre-loading system is pneumatic driven. When one paper dimension is set, when you do other pile of pre-loading, there is no hassle of you to reset the pre-loading system, you can just press the button and the device will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Very some of the die-slicing machine producers use immediate feeding approach which is the operator will feed the board immediately to the mouth of the gripper. What we have found that the feeding time to the gripper is only .3 seconds which helps make the board feeding work hard and inaccurate.
Our machine uses an additional dance roller feeding system whose board feeding time can be prolong to .6 second. Collectively with the conveying components it makes an less complicated operate of the operator and quicker in performance of the device.
For example: If an operator operates the immediate feeding semi-automatic die-chopping equipment at 3300 sheets for each hour, he can easily operate our machine at 3700 – 4000 sheets for every hour.
|Title||Manufacturer and Origin||Remarks|
|Bearing||SKF Swiss||Important part|
|IKO Japan or HangZhou, China||Not essential component|
|Chain||Renold U.K||Main Chain ( Discrepancy of less than .2 mm for for every ten chains of device chain length)|
|CHOHO Japan||Other Chain are Choho Japan|
|Photograph Electric powered Change||Fotek ZheJiang|
|Principal Motor||Siemens||Joint Undertaking|
|Pneumatic Elements||Dawn, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and shipping and delivery||CPG ZheJiang|
/ The use of original gear manufacturer’s (OEM) element quantities or emblems , e.g. CASE® and John Deere® are for reference needs only and for indicating solution use and compatibility. Our company and the detailed alternative elements contained herein are not sponsored, authorized, or manufactured by the OEM. /